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Using Plaster to Mold Damaged Fairings

Old Jul 5, 2007 | 11:17 PM
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Default Using Plaster to Mold Damaged Fairings

I was in need of a repair to an F4i upper fairing that was butchered by the previous owner. Here's what the turn signal bosses looked like before the repair:

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Using an existing good upper fairing I applied Plaster of Paris to both of the good bosses to take a negative mold of their shape:

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At this point I secured the molds to the damaged fairing and proceeded to fill the voids with PermaPoxy:

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Once it was cured I removed the mold:

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And to finish it off a little Polyflex filler, primer, and paint:

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Hopefully this will be useful to someone...
 
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Old Jul 5, 2007 | 11:29 PM
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Default RE: Using Plaster to Mold Damaged Fairings

Great write up.
 
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Old Jul 6, 2007 | 04:42 PM
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Default RE: Using Plaster to Mold Damaged Fairings

Nice work I really like the results!!!!!
 
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Old Sep 13, 2007 | 12:01 PM
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Default RE: Using Plaster to Mold Damaged Fairings

thats just freaking awsome! I have heard of doing something like that for a negitive. but wow. didnt actually think it would work! Good job man!

Archer
 
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Old Sep 13, 2007 | 01:41 PM
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Default RE: Using Plaster to Mold Damaged Fairings

looks good. Any problem w/ the paint sticking to the glue or anything?
 
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