hey guys i recently was on my way to work and my clutch just cut out and i had to ride the whole way wihtout stopping, after towing the bike home i realized that the "rod" that goes down into the clutch basket and is attached to the cable was broken. now i need to take off the case to take a look and see if anything else snapped. i took all the small bolts around the clutch case off, but there is that big bolt i think an 11/16 thats attached to a circular plate (its stripped so i need to figure a way around that) but once i get the cover off is there anything else i need to do, i noticed the clutch cover is siliconed too... and does anyone know where i can get that piece or if i have to get a whole new clutch.... anyhelp would be appreciated i really dont know alot about these clutch systems.

 

bump. anybody ?

 

here is the clutch



and this is the gear shift drum



it might give you a better idea of what youwill be looking for/@.. sorry i cant be of any real help im no good with clutches

 

Itscalled the clutch lever, get from Honda. The diagram above doesn't show it. The only bolts to remove are the clutch hsg. bolts 8mm. Theres no other bolts to remove. Drain about half the oil.Tap the hsg. with a block of wood and a hammer til it loosens up. Pry it easy w/screw drivers. Dont have to remove the bigger bolt. Just get the broken pieces from the cover out, lube the shaft and slide it in, reuse the spring and washer. Thats probably all that broke. You can use black rtv sealer, no gasket is needed,clean up the cover and the engine side, leave the dowel pins on. You have to align. the lever the right way, the slot faces the clutch. Use channel locks to turn the lever to get the cable connected.

 

this does help thanks man, although some of the stuff you said i dont quite understand but im just going to take a shot at it. just so i know i dont need to take that big bolt on the case off right? i just need to get the small bolts all around off then use wood and screw drivers to get the case off?
thanks for the help guys

 

Yes, just the small bolts.The bigger bolt w/the circle is removed so you can turn the crank by hand.

 

i got the case off and it was only the lever that was broken, but i am having a very hard time tryingto find that piece online, im sure im just going to have to go to honda, but i cant find that piece on any of those parts diagrams, any idea which one it would be under. or should i just bring the piece to honda and see if they know what the hell im talking about lol.

 

Call the Honda dealer, its called the clutch lever. Just tell the parts guy its the piece the cable connects to at the clutch cover. Its about $40.

 

i didn't see anyone mention this earlier but 11/16 would not be a valid bolt size since every bolt on this bike is in metric. don't forget to get a new bolt (the one that's stripped).