How-To: Mechanical This section is ONLY for sharing step-by-step instructions on how you did a project. Please post tech related questions in "General Tech". Adherence to this policy will be strictly enforced by the staff ...

How To: Install 03-04 600rr undertail

Old 05-13-2010, 11:38 AM
Thread Starter
Join Date: Oct 2006
Posts: 90
Default How To: Install 03-04 600rr undertail

Recently I purchased a undertail for my 03 600rr, I decided to do a write up on it for anyone else interested in them.

Everything that came in the box when it arrived:
Name:  102_1347.jpg
Views: 118
Size:  39.2 KB

First remove the seats:
Name:  102_1348.jpg
Views: 102
Size:  104.1 KB

Next remove the rear plastic four bolts 2 under rear seat 2 lower end of plastic:
Name:  102_1349.jpg
Views: 119
Size:  113.6 KB

Then remove the ugly mudflap and the metal brackets total of 8 bolts 4 on the mudflap and four on the metal brackets (save 2 of the bolts from the metal brackets):
Name:  102_1351.jpg
Views: 117
Size:  98.0 KB

Remove the passenger pegs four bolts:
Name:  102_1352.jpg
Views: 102
Size:  50.0 KB

Here is where it gets a little tricky the left side undertray has to be dremeled a little bit
I marked where it needs to be cut:
Name:  102_1359.jpg
Views: 102
Size:  125.7 KB

After I cut it:
Name:  102_1370.jpg
Views: 79
Size:  65.5 KB
Name:  102_1371.jpg
Views: 99
Size:  51.5 KB

Then install brackets to undertray:
Name:  102_1367.jpg
Views: 110
Size:  41.8 KB

Install L bracket to bike where the metal bracket was removed with the bolts you kept before:
Name:  102_1366.jpg
Views: 117
Size:  102.5 KB

Then wire up the turnsignals (Blue to Red / Orange to Red / Green to Black(for both sides) (I used the original plugs from the factory turn signals) and plug them in to make sure they work:
Name:  102_1372.jpg
Views: 125
Size:  56.4 KB

Bolt up undertail to L brackets and re-install passenger pegs and plug in turnsignal plugs:
Name:  102_1365.jpg
Views: 76
Size:  98.3 KB
Name:  102_1363.jpg
Views: 104
Size:  95.7 KB
Name:  102_1364.jpg
Views: 111
Size:  65.3 KB

Then just bolt the plastic back up and reinstall seats and your all done:
Name:  102_1376.jpg
Views: 124
Size:  51.2 KB

Before and after:
Name:  102_1346.jpg
Views: 116
Size:  73.6 KBName:  102_1360.jpg
Views: 111
Size:  104.5 KB

Now to uninstall it and have it painted
Related Topics
Thread Starter
Last Post
F4i - Main Forum
12-29-2013 12:06 AM
F4i - Main Forum
03-18-2011 08:16 AM
CBR 600F3
09-30-2009 11:59 PM
F4i - Main Forum
02-18-2009 01:07 PM
CBR 600F4
03-12-2008 12:44 PM

Thread Tools
Search this Thread
Quick Reply: How To: Install 03-04 600rr undertail

Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service

© 2019 MH Sub I, LLC dba Internet Brands

We are a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for us to earn fees by linking to and affiliated sites.