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Clutch Cable is over extended ?

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Old Apr 27, 2017 | 03:34 AM
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Default Clutch Cable is over extended ?

Hello people,

so I tried to change the clutch lever, and when I did It was so out of place, seems like the clutch cable is so extended that the lever doesn't really work as you can see in the picture.

I tried then to install the previous one, and the same issue happened, wanted to note that I did not adjust the clutch cable, so hopefully, someone can help me with that.


TL;DR: check the picture and tell me what I did wrong when installing the lever

 
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Old Apr 27, 2017 | 09:20 AM
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From: wales
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You should have enough adjustment to cure this providing you have the correct cable.
In the image you posted you have one adjuster, (the threaded slotted bolt and is lock ring) and on the other end of the cable, near the clutch pivot arm you should have another.
At the clutch leaver, you can wind out the adjuster out for a start, just to get a feel of what your going to have to do. You will notice the leaver start to return to a more suitable position with tension on it as you proceed.
The adjuster at the bottom will also have an effect when used.
Work both adjusters in union and aim to leave the leaver end for the final adjustment of bite point. You don't really want too much thread hanging out up there and try to loose most of it down the other end.
Sorry about my hopeless description.....you have adjustment both ends, just play with it and you'll find it
 
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Old Apr 27, 2017 | 10:24 AM
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Originally Posted by wes 17
You should have enough adjustment to cure this providing you have the correct cable.
In the image you posted you have one adjuster, (the threaded slotted bolt and is lock ring) and on the other end of the cable, near the clutch pivot arm you should have another.
At the clutch leaver, you can wind out the adjuster out for a start, just to get a feel of what your going to have to do. You will notice the leaver start to return to a more suitable position with tension on it as you proceed.
The adjuster at the bottom will also have an effect when used.
Work both adjusters in union and aim to leave the leaver end for the final adjustment of bite point. You don't really want too much thread hanging out up there and try to loose most of it down the other end.
Sorry about my hopeless description.....you have adjustment both ends, just play with it and you'll find it
Thanks for the reply, the thing is if It was the same lever, why its so out of position ? If i didnt touch the other side of the clutch adjustment how can it be so out of place
 
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Old Apr 28, 2017 | 03:17 AM
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If it's an identical lever and you have installed the lever correctly then as wes 17 says all that leaves is your clutch cable - so try tightening the adjusters.
 
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Old Apr 28, 2017 | 11:05 AM
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From: wales
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Could you tell us how you went about changing your lever please. The reason I ask is because if you didn't release slack onto the lever, I'm guessing it was robbed from the bottom by pulling on it to get it off.
In your attached picture the adjuster is wound all the way in. Did you install it like this or does the threaded section just pop all the way in ? That wouldn't be helpful.
Check the other end of the cable, with that amount of slack you should be able to pull the lever backwards from the bottom. Wind the top adjuster out 10-15mm as well, it's no good in the current position. Was your clutch working before you changed the lever?
Cheers
 

Last edited by wes 17; Apr 28, 2017 at 01:06 PM. Reason: Ideas
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Old Apr 28, 2017 | 05:54 PM
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@wes17

Yes, it was working, and as I said I even installed the previous lever again.

I changed the lever by unscrewing the lever then getting the clutch cable out, then placed that circle thingy at the end of the clutch cable inside the hole for the new lever and let the cable run through the specific place inside the lever and that's all
 
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Old Apr 28, 2017 | 06:56 PM
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Do you feel any pressure when you squeeze the clutch lever?
 
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Old Apr 29, 2017 | 05:25 PM
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Originally Posted by hamlin6
Do you feel any pressure when you squeeze the clutch lever?
Absolutely no pressure
 
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Old Apr 29, 2017 | 06:39 PM
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From: wales
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If the lever has no tension at all, pop the clutch cable out of the lower pivot arm and pull the cable downwards. Move that lever with the cable ! Let's make sure the cables in one piece.
If it moves as it should, use the bottom adjuster and reattach. Make sure you have the top adjuster out a bit as said in earlier post.
I do hope that the lower pivot arm has been attached all this time lol
 

Last edited by wes 17; Apr 29, 2017 at 06:42 PM. Reason: Afterthought
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Old Apr 29, 2017 | 07:15 PM
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Originally Posted by wes 17
If the lever has no tension at all, pop the clutch cable out of the lower pivot arm and pull the cable downwards. Move that lever with the cable ! Let's make sure the cables in one piece.
If it moves as it should, use the bottom adjuster and reattach. Make sure you have the top adjuster out a bit as said in earlier post.
I do hope that the lower pivot arm has been attached all this time lol
what is the lower pivot arm, English not my language and i am not familiar with mechanical parts
 
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