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Two Bro's Exhaust (spring style) - Broken Flange - Welding/Mending Advice Needed!

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Old 04-09-2012, 03:58 PM
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Default Two Bro's Exhaust (spring style) - Broken Flange - Welding/Mending Advice Needed!

The inlet flange on my F4i's spring-style Two Brother's exhaust can is broken. I don't have the broken-off flange piece either to get it welded back on. I called Two Bro's, and they recommended a new inlet flange and V.A.L.E. adapter for a total of $160 + S&H, which was more than I was hoping to spend to fix my mistake!!





In order to save a few $$, I'm thinking of having an auto shop just weld the mid-pipe to the exhaust pipe all the way around, so it will be 1 airtight piece. Does anyone have advice or warnings about this?

Also, I'd like to shorten my exhaust. I figured while I'm at it, I could rotate the inlet flange 180 degrees when re-installing, so that the cracked side faces in toward the swing arm.
 
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Old 04-09-2012, 04:00 PM
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Old 04-09-2012, 04:01 PM
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Old 04-09-2012, 04:05 PM
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Any good muffler shop should be able to weld that up for you.
 
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Old 04-09-2012, 04:58 PM
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well you need to remount it and see how the clearance is if you try to spin it, I would just have it welded on the pipe but do it with the bike there so it mounts up correctly.
 
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Old 04-09-2012, 07:18 PM
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Gotcbr and cobra, thanks for the advice! I'll post follow-up photos of the finished job.
 
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Old 04-09-2012, 07:21 PM
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Just curious, how the hell did you manage to brake that but have the carbon fiber undamaged??
 
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Old 04-09-2012, 09:57 PM
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F4i_Bob, I was replacing both tires and I supported the front forks on cinder blocks. I didnt have the bike suspended from above (haha yep "hindsight is 20/20" ), so the bike tipped over and the exhaust can broke like that. Now I'm not quite as much a dumbass so I string it up like this:

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Old 04-10-2012, 01:31 AM
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an engine hoist works good too.
 
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