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2002 F4i no spark no fuel pump!

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Old Apr 12, 2012 | 01:19 PM
  #31  
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Originally Posted by IDoDirt
The ECM does control the ground leg of that circuit. It's a common technique for controlling devices.

A relay is basically a switch that is controlled by an electromagnet. When the electromagnet is turned on, the switch contacts close, allowing power to pass through it. In this case applying power to the Fuel Pump. The electromagnet portion of the relay is provided power via a number of fuses and relays. However it does not turn on because the ECM is controlling the Ground side of the circuit. No ground, no magnet. Controlling the ground side of a circuit reduces the voltages that have to flow around inside of sensitive circuitry.
I couldn't have said it any better. :

Originally Posted by jworkman78
The harness that had the ground in my bike was the harness to the left right by the left air intake tube. It was not with the main ones that are in the center with the rubber flap over them. This might be the headlight harness but might not. It is gray harness. There are two of them up in the front. This one was on the left side.

I have a mechanic book for the F4I. It says if there is no power to the fuel pump that u need to check the 30amp fuse, 20amp fuse, bas, fuel cut off relay, engine cutoff relay, bad ground, or ecu. Im guessing you checked all of these?
Thank you. The gray harness you are referring to sounds like the headlight harness. I checked all of them on the left again and they are all good. if the ground was bad in that harness the bank angle sensor would not send a ground signal to the engine stop relay causing the engine stop relay to remain OPEN. If the engine stop relay DOES NOT close, no power is sent to the ECU, injectors, ignition coils, fuel pump, exhaust air inject solenoid valve, (and the PC solenoid valve & O2 sensor for California bikes). The bike will obviously not run if this is the case.

As far as what the manual says to check, I've checked it all. I cannot say that every wire on the bike is good because I don't have another bike to compare values of certain wires to :/. The manual doesn't cover everything unfortunately. As far as the ECM goes, I bought one from a guy on here but it did not solve my problem. Mnguyen84 said he would test my ECMs for me THANKYOU!!! So if the new ignition base (part with zener diode anti theft system) does not fix my problem, I will be sending him my ECMs.
 

Last edited by IDoDirt; Apr 12, 2012 at 05:01 PM. Reason: Double Post
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Old Apr 12, 2012 | 05:00 PM
  #32  
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So, what's the ETA on your new ignition base ? At least it's not too expensive at about $35.
 
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Old Apr 12, 2012 | 11:54 PM
  #33  
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Originally Posted by IDoDirt
So, what's the ETA on your new ignition base ? At least it's not too expensive at about $35.
I'm hoping it arrives Friday sometime but I'm not getting my hopes up :/. It cost me 48!! I have a feeling it won't fix my problem since I get 8.7v on the pink wire, but at least I can rule it out if it doesn't fix it!
 
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Old Apr 13, 2012 | 04:49 PM
  #34  
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It would be nice if you could find some documentation somewhere that says specifically what that voltage should be and within what tollerance. 8.7v is really close to 9, but still you don't know what the expectations are from Honda. Keep us posted and here's crossing our fingers for you.
 
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Old Apr 13, 2012 | 06:12 PM
  #35  
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Originally Posted by IDoDirt
It would be nice if you could find some documentation somewhere that says specifically what that voltage should be and within what tollerance. 8.7v is really close to 9, but still you don't know what the expectations are from Honda. Keep us posted and here's crossing our fingers for you.
Yea I know! I really wish I could speak to Honda's bike engineering dept!!

Anyway, I tried the new base contactand as I suspected...still no go ugh!!!
 
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Old Apr 14, 2012 | 11:21 AM
  #36  
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Clean your kick stand sensor i played w mine and ti was the magic bullet had the same prob as you do i cleaned the contacts and resoldered a wire give it a try
 
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Old Apr 16, 2012 | 12:59 AM
  #37  
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Originally Posted by LT.Dan603
Clean your kick stand sensor i played w mine and ti was the magic bullet had the same prob as you do i cleaned the contacts and resoldered a wire give it a try
Thank you for the suggestion!!

I've tested my kickstand switch and it tested good. I tested the switch for continuity across the switches leads (at the plug) AND I also started the bike (with the fuel cut relay jumpered), kickstand in the up position, pulled the clutch in, put the bike in gear, and then i put the kickstand down while the bike was still in gear. The bike shut off so I know the kickstand is doing its job.
 
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Old Apr 16, 2012 | 12:03 PM
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Had this issue. Dealership diagnosed it and said ecu went bad.
 
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Old Apr 17, 2012 | 06:27 PM
  #39  
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Originally Posted by mnazary
Had this issue. Dealership diagnosed it and said ecu went bad.
Yea I think that is what my problem is, but I won't know till I test it on another F4i. I might be buying another F4i soon; If I do I will have an identical bike to compare everything to.

First I will put my current ECM in the new bike to see if the bike will start with it in. If it doesnt then I know its the ECM. If the bike starts I will then read every single voltage going in/out of the ECM and compare it to the non running bike. Whatever differs I will then investigate.

I really think it is the ECM though, so I will find that out pretty quickly.

I will keep this thread updated whenever I take the next step.

Thank you all!
Ed
 
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Old Apr 26, 2012 | 05:24 AM
  #40  
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Just an update. Deal on bike fell through. So for now I jumped the fuel relay and it runs fine.

Still looking for sombody that has an F4I to test my ECM. If anybody wants to help a fellow rider I will cover you for your time. No problem driving to your location.

Still looking for another ECM but am a little bit scared of getting one used due to the fact that the last one I bought is not 100%. It does not send the ground signal to the relay so I have to keep it jumped out. Without another F4I I can't test all wire values to ensure both ECM'S are bad. Everything points in that direction though .

Will keep you guys updated if anything changes.
 
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