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Boyo's Winter Bike project

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  #1  
Old 04-25-2011, 05:46 AM
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Default Boyo's Winter Bike project

Hey all I figure its about time to post this.

For me to get better understanding of the bike and to have some fun with it I decided to tear it down to frame send it off to powder coat and rebuild it with a F4i front end and a split seat conversion....


This is how the bike Looked before I started to take it apart

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also I havn't started this new mod yet but I found a motor off of CL for 300 bucks 8k on the motor. The dude I bought it from said he wrecked the bike and was going to rebuild it but hes moving away for college and doesn't have enough time to work on it.

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The piston wall was smooth you could tell it only had 8,000 on it

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So the First thing i'm going to do is paint the original motor that has 24,000 miles on it

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you have to prep it tape up the wholes and use some engine degreaser and a can of 2+2 carb cleaner really helps clean up the block

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now I personally think if your going to spend the money to get the frame powder coated black why would you have that engine sticking out like a sore thumb and what do or could you do to fix that issiue is to spray paint it.

I used RustOleum high heat black spray paint good till 2000 degrees.

here is the first coat

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and the second

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and now the frame

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I will update later today I have the sub frame on and ran the wire harness..

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But i'm running into some issues and would appreciate ya'll help I'm using the book thats for this bike but would love some help when I have questions because I already have a few
 

Last edited by Boyo; 03-03-2012 at 12:53 PM. Reason: add more pictures
  #2  
Old 04-25-2011, 02:28 PM
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Nice! can't wait to see more.

Maybe I can answer some of your questions or else I'm sure there's plenty of others here who can.
 
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Old 04-25-2011, 02:34 PM
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Excellent DIY! Impressive.
 
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Old 04-25-2011, 03:50 PM
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frame looks good!
 
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Old 04-25-2011, 10:46 PM
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Ok so time to mess with the carbs. I wasn't going to do a write up or anything I've seen alot of people put up pics...


Also this is my first time doing a Carb cleaning and i'm happy how it turned out

Now when I bought the second motor it came with carbs also but in bad shape so I played doctor to learn how to clean the carbs I know that works.



The damage

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turns out their was a family of Beatles living in one of the carbs to bad I couldn't make them play yellow submarine

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Last edited by Boyo; 04-26-2011 at 06:16 AM.
  #6  
Old 04-25-2011, 11:04 PM
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first off its time to fix the screw thats when the handy dandy dremel comes in. Make a cut in the bolt and take a flat headed screw driver and your done

now the choke slider is a wee bit harder... Take the slider off and take a pair of needle noes pliers and start working it

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and it will come out after a while

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  #7  
Old 04-25-2011, 11:09 PM
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now the floats in this carb looks like

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the ones from the orginal carbs was discolored with a red ish tent so I decided to swap them just cause

here is the orginal carbs all cleaned up and put back together

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and them about to be installed

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and this is what it looks like right now

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  #8  
Old 04-30-2011, 01:03 AM
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looking good buddy!
 
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Old 05-12-2011, 01:26 PM
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I have some issues now..


I'm starting to tighten everything up on the frame but is their any bolts that needs lock tight? or any other kind of agent ?
 
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Old 05-12-2011, 08:05 PM
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awesome build!
 


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