Electronics gurus needed - wiring loom
#11
Urgh irritate i went along and cut up the loom removing side stand switch, clutch switch all lights etc and now the bike doesnt start... Im an idiot now im begging for help!
There is voltage between the battery and a voltage betwen starter neg wire and battery pos wire but no voltage elsewere, ignition is wired up together and i wired the cut off switch from the cdi to the main fuse to bypass the cutt off switches.
There is voltage between the battery and a voltage betwen starter neg wire and battery pos wire but no voltage elsewere, ignition is wired up together and i wired the cut off switch from the cdi to the main fuse to bypass the cutt off switches.
#12
Here is what I had in my notes. Please check your schematic against this before connecting your battery.
Black/White & Black/Red - Start button at rest
Yellow/Red & Black/White - Start button at start
Black/White & Black - Stop/Kill Switch
Black/White - Goes to the fuel cut relay and each coil.
Black/Red - Goes to the headlight fuse (if you are removing all lights, you will not need this)
Yellow/Red - Goes to the starter relay.
Black - Goes to the ignition fuse. If you remove the complete fuse box, you can add a fuse holder closer to the red wire on the starter relay switch near the battery.
I am pretty sure I ran from the red wire (12v+) to the black wire in the ignition switch. This should allow you to just use the stop/kill switch without the key. Be sure that the black wire from the ECU is on the Black/White wire on the switched side of the stop/kill switch.
Again, these are notes that I have made. I used a different kill switch than the stock unit and a different throttle. But the color coding should be close.Please consult your schematic in your shop manual. If you do not have one, please purchase one.
Black/White & Black/Red - Start button at rest
Yellow/Red & Black/White - Start button at start
Black/White & Black - Stop/Kill Switch
Black/White - Goes to the fuel cut relay and each coil.
Black/Red - Goes to the headlight fuse (if you are removing all lights, you will not need this)
Yellow/Red - Goes to the starter relay.
Black - Goes to the ignition fuse. If you remove the complete fuse box, you can add a fuse holder closer to the red wire on the starter relay switch near the battery.
I am pretty sure I ran from the red wire (12v+) to the black wire in the ignition switch. This should allow you to just use the stop/kill switch without the key. Be sure that the black wire from the ECU is on the Black/White wire on the switched side of the stop/kill switch.
Again, these are notes that I have made. I used a different kill switch than the stock unit and a different throttle. But the color coding should be close.Please consult your schematic in your shop manual. If you do not have one, please purchase one.
Last edited by Duck62; 02-26-2013 at 06:38 PM.
#13
Urgh irritate i went along and cut up the loom removing side stand switch, clutch switch all lights etc and now the bike doesnt start... Im an idiot now im begging for help!
There is voltage between the battery and a voltage betwen starter neg wire and battery pos wire but no voltage elsewere, ignition is wired up together and i wired the cut off switch from the cdi to the main fuse to bypass the cutt off switches.
There is voltage between the battery and a voltage betwen starter neg wire and battery pos wire but no voltage elsewere, ignition is wired up together and i wired the cut off switch from the cdi to the main fuse to bypass the cutt off switches.
Last edited by Duck62; 02-26-2013 at 06:44 PM.
#14
ECU-
Green wire to frame earth
Green/white to starter relay's green/red wire (to remove side stand and clutch switches)
black to kill switch's black and to 12v red
yellow/blue to coil
blue/yellow to coil
yellow/red to TPS
red/yellow to TPS
blue to TPS
white yellow to the standard sensor under the CCT
yellow to
FUEL CUT OFF RELAY-
blue/yellow to blue/yellow on ecu
black/white to coil and kill switch
black/blue to fuel pump
KILL/START SWITCH CONNECTING BLOCKS
yellow/red to starter relay
black to red 12v and ecu
black/white to coils and fuel cut off
13.1 Volts in the battery
12.7v between green at frame and black at ecu
12.7v between green at frame and black at switch
3v between green at frame and red 12v wire
fuses are intact and 0 amps across the loom with no ohms either.
Green wire to frame earth
Green/white to starter relay's green/red wire (to remove side stand and clutch switches)
black to kill switch's black and to 12v red
yellow/blue to coil
blue/yellow to coil
yellow/red to TPS
red/yellow to TPS
blue to TPS
white yellow to the standard sensor under the CCT
yellow to
FUEL CUT OFF RELAY-
blue/yellow to blue/yellow on ecu
black/white to coil and kill switch
black/blue to fuel pump
KILL/START SWITCH CONNECTING BLOCKS
yellow/red to starter relay
black to red 12v and ecu
black/white to coils and fuel cut off
13.1 Volts in the battery
12.7v between green at frame and black at ecu
12.7v between green at frame and black at switch
3v between green at frame and red 12v wire
fuses are intact and 0 amps across the loom with no ohms either.
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