CBR 1000F "Hurricane" 1987-1996 CBR 1000F

Bodywork repair

Thread Tools
 
Search this Thread
 
  #1  
Old 01-24-2012, 07:13 PM
seandcontracting's Avatar
Senior Member
Thread Starter
Join Date: Apr 2011
Location: Vancouver Island, British C
Posts: 107
Likes: 0
Received 1 Like on 1 Post
Default Bodywork repair

Happy New Year to all, what is the best way to repair body cracks, et cetera. The plastic on my Hurricane appears to be styrene...am I correct? Epoxy glass fibre or polyester for repair? ABS glue? Thanks for your input.
 
  #2  
Old 01-24-2012, 07:18 PM
jarvid's Avatar
Welcome Crew
Join Date: Jan 2011
Location: Tasmania Australia
Posts: 990
Received 5 Likes on 5 Posts
Default

G'day and welcome, many have had success using a soldering iron, burn x's across the cracks(on the underside of course!)
 
  #3  
Old 01-24-2012, 09:14 PM
Monster F3's Avatar
Senior Member
Join Date: Nov 2010
Location: Brainerd mn
Posts: 106
Likes: 0
Received 0 Likes on 0 Posts
Default

I have used the plastic weld glue. Can't remember brand but was a pink tube. Taped the outside so it wouldn't run out the crack and prided open from backside to pour in crack. Stuff works awesome, even with peices that wore broke all the way off.

Edit: got the glue from advanced autoparts
 

Last edited by Monster F3; 01-24-2012 at 09:21 PM.
  #4  
Old 01-24-2012, 10:29 PM
seandcontracting's Avatar
Senior Member
Thread Starter
Join Date: Apr 2011
Location: Vancouver Island, British C
Posts: 107
Likes: 0
Received 1 Like on 1 Post
Default

Good tips to start, thank you! Will hit the local parts outlet and dig around for glue. Already have a solder iron!
 
  #5  
Old 01-24-2012, 11:11 PM
slowpoke's Avatar
Senior Member
Join Date: Aug 2005
Location: Denver, Colorado
Posts: 787
Likes: 0
Received 0 Likes on 0 Posts
Default

I used a two-part epoxy to fix a broken bracket. It is strong as the original. There is one big problem. Trying to hold the piece together for 24 hours as it cures. I had to use three clamps and duct tape to keep it from moving. And it was still a bitch:


I have read that a better way is to use a plastic welder such as this: Plastic Welder - Harbor Freight Tools
Supposedly works quickly and easily after you read the directions and practice.
 
  #6  
Old 01-25-2012, 03:53 AM
kiwi TK's Avatar
Crazy CBR Salvage Guy. RIP
Join Date: Apr 2010
Location: Central Otago, NZ
Posts: 2,446
Likes: 0
Received 0 Likes on 0 Posts
Default

That $16.99 one looks suspiciously like a soldering iron.

Quite a tidy looking repair though, wee bit of touch-up paint and no-one will ever know.
 
  #7  
Old 01-25-2012, 04:37 AM
jarvid's Avatar
Welcome Crew
Join Date: Jan 2011
Location: Tasmania Australia
Posts: 990
Received 5 Likes on 5 Posts
Default

There is a 'how to' somewhere on here where a French member shows how to do it with a soldering iron, I think his name is allain? He looked like he was having too much fun doing it so I would suggest doing it in a well ventillated area, he even showed how to use other bits of material to fill gaps.
 
  #8  
Old 01-25-2012, 05:12 AM
tobiahr's Avatar
Senior Member
Join Date: Aug 2008
Location: Austin, TX
Posts: 240
Likes: 0
Received 0 Likes on 0 Posts
Default

you didn't say what year yours was but i can confirm most of the plastics on mine 94 are abs. if you can find any of the older abs cement they used in industrial plumbing it works perfectly. makes a chemical weld as strong as the original material and can be sanded easily.
 
  #9  
Old 01-25-2012, 11:45 AM
Stellarcbr's Avatar
Member
Join Date: Jan 2012
Location: Guelph, ON
Posts: 100
Likes: 0
Received 0 Likes on 0 Posts
Default

I have to try to fix the fairing on a bike I just picked up, I was going to try plastic welding, but I have some PVC glue... would that be strong enough? I have zero faith an any sort if adhesive, so I might just weld it for peace of mind. Does anybody know if the adhesive would melt away if I trued to use it first to hold things in place, then weld it after?
 
  #10  
Old 01-25-2012, 02:45 PM
hawkwind's Avatar
September 2009 ROTM Winner - Faster than a Speeding ..........
Join Date: Nov 2008
Location: UK
Posts: 3,808
Likes: 0
Received 1 Like on 1 Post
Default

This thread may be of interest, the screen mesh is a great idea.

Link:-https://cbrforum.com/forum/how-mechanical-40/how-fairing-repair-114983/#post966910
 


Quick Reply: Bodywork repair



All times are GMT -5. The time now is 05:53 AM.