How-To: Mechanical This section is ONLY for sharing step-by-step instructions on how you did a project. Please post tech related questions in "General Tech". Adherence to this policy will be strictly enforced by the staff ...

How-to: Disassemble F4 water pump

Thread Tools
 
Search this Thread
 
  #1  
Old 07-30-2011, 11:04 AM
segraves1's Avatar
Senior Member
Thread Starter
Join Date: Apr 2008
Location: Fountain Hills, AZ
Posts: 248
Likes: 0
Received 0 Likes on 0 Posts
Default How-to: Disassemble F4 water pump

Well, the water pump will indeed come apart, at least as far as getting the rotor and shaft out.

As far as getting the seals out (there are no bearings in this pump), the #1 problem is the little thin, tin piece that separates the water passage from the weep hole. The blue lock-tight makes it impossible to remove without damaging it. Now, it MIGHT be possible to heat the entire housing up hot enough to make the lock-tight turn loose, but I'm sure that would destroy the rubber seal that is in the weep hole area. That MIGHT not be an issue as it looks like a regular shaft seal (I'll be going to a bearing supply store Monday to try matching the seal). If so, then full disassemble might be feasible. I'm going to attempt making an aluminum insert to replace the tin metal piece and install a standard seal. If it works, yay, if not then I'm not out anything.

So, the process:

You need a 1/4" steel rod (I had some 3/8" and turned it to size). Put the pump in a press and slowly press the rotor off the shaft. It's really simple and provided you are careful about it, it doesn't damage either part (ignore the hole in the middle of my rotor....I drilled that to discover that the shaft was indeed hollow throughout).

When you get ready to reassemble it, just press the rotor back on the shaft.

For most people, I do agree that disassembling the pump really is rather pointless. They are going for as little as $25 on ebay so unless you want to powder coat the pump housing (which I'm not sure you could do unless a feasible solution can be found to get the rubber seals out of it), it's really not worth the effort/risk that it might leak.


But.... at least it "can" be done.
 
Attached Thumbnails How-to: Disassemble F4 water pump-img_0657.jpg   How-to: Disassemble F4 water pump-img_0658.jpg   How-to: Disassemble F4 water pump-img_0659.jpg   How-to: Disassemble F4 water pump-img_0660.jpg   How-to: Disassemble F4 water pump-img_0661.jpg  

Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
segraves1
General Tech
10
07-19-2022 01:47 PM
tm237
F4i - Main Forum
6
10-11-2013 09:15 PM
dinez74
CBR 900RR
2
12-04-2008 10:50 PM
faux
F4i - Main Forum
3
06-26-2008 08:51 PM
Heaton830
General Tech
3
09-06-2006 12:54 PM



Quick Reply: How-to: Disassemble F4 water pump



All times are GMT -5. The time now is 11:40 PM.