CBR 600F3 1995 - 1998 CBR 600F3 Forum

Rectifier/Alternator Wiring Question

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Old Dec 3, 2011 | 12:32 PM
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Default Rectifier/Alternator Wiring Question

So yesterday, the plug between the rectifier and alternator (three yellow wires) shorted. Then I noticed smoke and quickly cut the wires and removed the melted plastic and insulation between.

My question is, do the wires have a specific order to be connected or are they all compatible with each other? Only difference my meter tells me is that one from the rectifier has a bit more resistance than the other two. I think everything is working fine, I Just found where the previous owner had tape on the wires and it looks like over time it chafed and shorted.

Thanks in advance!
 

Last edited by Backwoods; Dec 3, 2011 at 01:50 PM.
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Old Dec 3, 2011 | 01:45 PM
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You are exactly right there is no difference in the three yellow wires
 
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Old Dec 3, 2011 | 01:52 PM
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Excellent. Charged the battery overnight; going to reconnect those wires, check the charging system, and take her for a spin with the new brake pads I just put on. Thanks for the reply!
 
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Old Dec 3, 2011 | 02:23 PM
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I would look into why one of the wires has more resistance then the others. This can cause problems for you later on down the road such as burning an RR.
 
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Old Dec 4, 2011 | 08:36 AM
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I mean I'm only talking a very tiny bit more, not even half an ohm. Just wanted to be double sure before I Just hooked wires up and caught my bike on fire lol
 

Last edited by Backwoods; Dec 6, 2011 at 05:53 PM.
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Old Dec 4, 2011 | 12:07 PM
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Just to be sure I double checked myself. I thought I remembered idodirt Writing this
Basically, the 3 similar color wires come from the stator, which is just 3 coils of wire. As the flywheel that has the permanent magnets spin inside the stator thats attached to the alternator cover, it generates AC electricity. That's routed to the R/R which converts it to DC and regulates it so that it charges the battery. Since all 3 stator wires are coils, it doesn't matter which wire goes in which position.

The other 2 wires are the positive and negative wires.
 
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Old Dec 5, 2011 | 10:49 AM
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if you rewire, make sure you use proper gauge wire.
failure to do so will put you right back where you are now quickly.
if possible solder the joints as well, and heat shrink to waterproof them.
 
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Old Dec 5, 2011 | 02:58 PM
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Here's a place to get a replacement connector if you're wanting to keep it clean...
OEM-Type Bullet & Spade Electrical Connectors for 1960's through 1970's Japanese Vehicles... Bridgestone, Datsun, Hodaka, Honda, Kawasaki, Landcruiser, Suzuki, Tohatsu, VW, & Yamaha
And, yes, the 3 yellow wires are inter-changeable. just don't get the red (+) and black (-), mixed up.

Ern
 
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Old Dec 5, 2011 | 04:37 PM
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Originally Posted by spicymeowmix
if you rewire, make sure you use proper gauge wire.
failure to do so will put you right back where you are now quickly.
if possible solder the joints as well, and heat shrink to waterproof them.
Done and done. I cut out what was fried and there was enough wire left to use the existing and just connect the loose ends.

Thanks Hatter; I had checked that site out from a link I saw somewhere else up here, neat resource!
 
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Old Dec 5, 2011 | 04:39 PM
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Originally Posted by Cr250r67
Just to be sure I double checked myself. I thought I remembered idodirt Writing this
I found a wiring diagram right after I posted this and when I saw the layout I knew I was in luck haha. 'Preciate the help!
 
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