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adrenalnjunky Feb 18, 2011 10:00 AM


Originally Posted by knifemaker87 (Post 1016219)
It is kinda nice. he lives about an hours away, and we actually both made knives which is how i got in touch with him, but we both detoured into vehicle modification.. i have a little 110v mig so my steel welding is okay but like you said not show quality.

I made my own clip-ons so i am gonna go with those, the easiest way to put a riser bar on the tripple would prolly be to drill it. but if you could get it welded after that it would be super strong. you gonna run drag bars?


Unknown - I'm putting my old F2 forks a street tracker project , looking for an overall stance something like this:
http://www.blogcdn.com/www.autoblog....mmando-961.jpg

__Z__ Feb 21, 2011 09:51 AM

man looking at your build over and over again makes me just wanna quit at life..

haha makes me realize how poor my fabrication/machining skills really are...

beautiful work btw...

knifemaker87 Feb 22, 2011 08:36 AM

3 Attachment(s)

Originally Posted by __Z__ (Post 1017097)
man looking at your build over and over again makes me just wanna quit at life..

haha makes me realize how poor my fabrication/machining skills really are...

beautiful work btw...

\

thanks man! I reappciate the encouragement, but you shouldn't beat yourself up. this is kinda what i have been doing since i was 10 or so; building crap.

you know how most people have lives? i built stuff. :icon_couchhide: so it is a trade off. i highly doubt that you are as nerdy.. or socially awkward. :icon_wink:

also i have a small update. much smaller than anticipated. the welder had an employee die on monday.. so no welding happened. i am hoping that we can make it work today.

and with no frame, and the head still "tied up" there wasnt a whole lot i could do. i did get to play with some of my new parts though...

My new front-end 02 gsxr 1000
Attachment 50206

new rear sprocket. the front sprocket (from the same kit) doesnt fit?! talking to the vendor
Attachment 50207

And... i made a heat-sink for my R/R. i am gonna make another one, so if anyone wants this one, $20 and it is theirs. it will bolt up to the stock R/R on any cbr f2or f3.. or any R/R with a 6 cm bolt pattern.
Attachment 50208

the frame turned out really nice. gonna get it home today, and will get more pictures then.
thanks!
~Chris

antatious Mar 1, 2011 09:56 PM

Man, you are doing such nice, thorough work. I really cannot wait to see the end result. This thread provided the inspiration for my late winter teardown. I can't wait to see how the exhaust looks.

knifemaker87 Mar 14, 2011 01:28 PM

4 Attachment(s)
I got the frame home, and realized.. horror of horrors, there were some light areas of paint because of how it was hung. not really a big deal.. but worth touching up now rather than when it is rusting and the whole bike is assembled. plus. it wasn't perfect.
so..
Attachment 49469

welder still has to call me back...

almost all of the prep is done. things are ready to bolt on. everything up to this point has been a mock-up (except with the engine.. that was for real) tested the swinger and shock.
Attachment 49470

and... i did a little bling work on the top triple
Attachment 49471
Attachment 49472

I was told that the header should be available for pick-up today (hopefully it will) and once i have it back i can finish the engine and proceed with putting the bike back together.

So.. instead of sitting around and doing nothing.. i decided to paint all the body-work except for the front fender, cause it needs a bit more fitting.

i kinda like it with the orange. masking for the white stripe.
http://i23.photobucket.com/albums/b3...t87/CBR500.jpg

knifemaker87 Mar 14, 2011 01:29 PM

6 Attachment(s)
The paint room got filled, but i already have everything masked up, so instead of ripping all that off and waiting till wed to paint, i got some poly sheeting and rigged up my garage. I borrowed a air compressor from a local SVer (THANKS BEN!) and put a heater out in the garage to get it up to about 70.

then i put some hooks in the rafters, and got everything set up.
http://i23.photobucket.com/albums/b3...7/IMG_2729.jpg

also i wanted to paint the bottom of the tank in black, but it worked out better to just do it all one color...but i did need to cover up the red.
Attachment 49463

there is something AWESOME about flat black and white. i kinda wish i could keep it that way.

but... the Carbon fiber resin is photoreactive, so i need a UV protectant clear-coat to keep it from yellowing, so gloss it is!
Attachment 49464

also.. i kinda like the white underside..
Attachment 49465

tail, undertail and side-covers too:
http://i23.photobucket.com/albums/b3...7/IMG_2734.jpg

Huge shout-out to bengone1 for letting me borrow the compressor. i really need to get one.

okay, huge development yesterday.

i got the header back!
Attachment 49466

The welds are strong and crack-free
Attachment 49467

i also put the body-work on the frame just for fun. i ran out of daylight, but you still get the idea.
Attachment 49468

next step, finish the engine.
more soon!

knifemaker87 Mar 14, 2011 01:29 PM

13 Attachment(s)
lunch-break....
new headlight brackets
http://i23.photobucket.com/albums/b3...t87/CBR515.jpg

okay...
major update!

i went out of town since my wife had time off for spring break, but got some some tonight to get the engine buttoned up.

This is why you keep your valve followers and shims organized!
Attachment 49450

shim in:
Attachment 49451

Half of the followers in:
Attachment 49452

Camshafts in:
Attachment 49453

All buttoned up!
Attachment 49454

and here is where i started the assembly.
Attachment 49455

this way i could do all the assembly by myself.
Lowered the frame on, and slid the bolts through
Attachment 49456

swingarm on
Attachment 49457

forks going on:
Attachment 49458

rear wheel and kick-stand
Attachment 49459

tank:
Attachment 49460

tail:
http://i23.photobucket.com/albums/b3...7/IMG_2797.jpg

and... a blurry side-shot
Attachment 49461

i am very excited to see the bike together! the new swing-arm lowered the bike just enough.

also.. i am going to do this style stripe: Attachment 49462

thanks yall!
~Chris

knifemaker87 Mar 14, 2011 01:31 PM

6 Attachment(s)
sorry i didnt post these up yesterday, but i got to work on the bike a good bit.

i however.. didnt get much done. =(

i rolled it out into the sun
Attachment 49444

put the headlight and everything on...
Attachment 49445

and i put the carburetors in. or rather started to. however, the throttle cables were too long due to the front end remodel, making the throttle stick. so i played around with it for most of the day, but was unable to keep the cables from bending so much that they stuck.
Attachment 49446

so, i put in the loom to see where it needed to be modified. these pictures are with the loom in.
Attachment 49447
Attachment 49448

and i figured out how i need to cut the can for it to fit. but it should look like this:
Attachment 49449

so... i will need to fid throttle cables that are shorter but will work for my throttle. any ideas? maybe a vfr? i need something shorter or with a different angle of exit from the housing. i really need your help here.

adrenalnjunky Mar 15, 2011 12:48 PM

beautiful!

You should almost get a mod to move this to the Streetfighter section, since we have one now

adrenalnjunky Mar 17, 2011 12:57 PM


Originally Posted by knifemaker87 (Post 1025311)
I got the frame home, and realized.. horror of horrors, there were some light areas of paint because of how it was hung. not really a big deal.. but worth touching up now rather than when it is rusting and the whole bike is assembled. plus. it wasn't perfect.
so..
http://i23.photobucket.com/albums/b3...7/IMG_2712.jpg

are you painting with that little CH compressor - at least the touchup work?

How well does that work? I have a bigger 26gal CH compressor and am thinking about repainting my wheels with it. What brand/style of gun are you using?


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